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Installation of a paint chamber is a popular service in the construction of various service centers. Painting and drying chamber is used for painting and drying large items, special cameras are used. They allow you to get high-quality coating of furniture, metal structures, wagons, cars and today are widely used. But the transportation of the finished camera and its installation requires special training of personnel and the availability of the necessary set of transport and equipment. The company “Sintez TMK” can provide a full range of services for loading and unloading and installation works, as well as transportation of bulky paint complexes.
The camera can include a body, air intakes and ducts, burners, control system, air flaps.
In addition to high-quality paint application, to obtain an ideal coating, it is necessary to create the required humidity, pressure and temperature, eliminate dust in the chamber.
Paint chamber rigging
The complexity of rigging in the case of paint and drying chamber depends on several factors:
- Dimensions of the chamber in packed form;
- Requirements for rigging and slinging schemes;
- Possibility of complete or partial dismantling;
- Limitations of the size of the site and the possibility of using lifting equipment.
Specialists of our company will analyze all options, choose the best, develop a project for the performance of work. If the paint chamber is a prefabricated box consisting of sandwich panels and including platforms for the entrance of equipment and gates, you need to make sure that the packaging of all parts is reliable. All structural elements must be tightly stacked and tightened to prevent them from shifting. Between the panels are placed pads.
The heat pump and the ventilation unit must be securely packed and protected from damage during transport. Each packed block is attached with the help of slings and ropes to the boom of the lifting mechanism and is moved to vehicles. When slinging, it is necessary to take into account the location of the center of gravity of the package.
A more difficult task, which will cope with the rigging company “Sintez TMK”, is to move the assembled paint and drying chamber with a fairly large size. First of all, you need to make sure the rigidity of the design. If its base is not strong enough, additional strengthening may be necessary. We have at our disposal a set of necessary devices for slinging and moving to the trawl or road site used for transportation.
If it is necessary to load drying chambers made in the form of a tank with a large diameter and a length of 20 meters, you need accurate calculation and use of special rigging equipment. If on the body there are eyelets for fastening slings and ropes, they can be used when lifting the camera. Otherwise, the company’s engineers will offer a scheme to capture the hull. This may require powerful cranes and lifts designed to move the appropriate weight.
Sintez TMK’s riggers will ensure competent cargo mounting, loading, transshipment in case of changing the mode of transport, unloading and installation of a paint camera at the site of operation.
Installation of the paint chamber
Usually, the installation of a paint chamber does not require the manufacture of a special foundation. It is enough to have a flat and solid platform. But if you misjudge the location where the equipment will be used, problems may arise in the future.
Therefore, it is desirable that the preparation of the place and the installation of the paint and drying line are engaged in professionals who will choose and manufacture a suitable basis.
- Concrete foundation, most often tape type, made according to the floor level in the shop.
- Metal construction, made by the size of the steel chamber. Such a base is located above the floor level of the room and requires the use of special stairs or bridges.
If the drying chamber is transported in disassembled form, its rigging and transportation is easier to produce, but there may be problems during assembly. Our company has experienced specialists who are able to precisely assemble all the modules of the design, and this work is extremely responsible. After all, for normal operation, the camera must be sealed, maintaining the desired pressure and humidity, and therefore the assembly accuracy must be very high.
After assembling the frame of the chamber, ventilation is installed, a thermal generator is connected. Communication ducts can be located under the floor, which must be taken into account when manufacturing the foundation. The order of assembly is always indicated in the technical documentation. If a dismantled chamber is installed, the instructions for which are lost, special training and experience of the workers will be required. Our specialists will develop a scheme for the installation and connection of the paint camera, connect it to communications, check the efficiency.
When installing a paint and drying chamber, it is required to use a special tool to connect the units. Work during assembly must be carried out by workers with admission in various fields. Not every organization will have specialists capable of carrying out construction work, accurate assembly of structures, electrical work, adjustment of automation. The company “Sintez TMK” will provide a comprehensive performance of works, completing them with adjustment and commissioning.
Transportation of paint and drying chamber
Painting and drying chambers from the point of view of cargo transportation are oversized cargoes that require the use of special trawls or low-frame areas for transportation. Depending on the configuration of the design, a suitable car is selected, a method of mounting it is developed. It is very important that during movement the load does not move around the body. Unreliable fastening can lead not only to damage to the camera, but also to breakage or overturning of vehicles.
When installed on the platform of the car, the paint camera can protrude beyond the boundaries of the body, have a non-standard height.
By contacting Sintez TMK, you can be sure of the optimal choice of vehicle and quality delivery to your destination.
Logisticians of the company will analyze the terrain and calculate the ideal route. Depending on the size of the chamber, restrictions will be determined when driving, detours will be provided in places where the passage of a loaded car is not possible due to weight reasons or due to the presence of low-lying hinged bridges and arches. If necessary, road signs and billboards placed above the road will be temporarily dismantled.
A permit from road services will be obtained for the passage of the car. Our analysts will calculate the traffic schedule, eliminating from it the time of special congestion of roads. If necessary, an escort with special signals will be ordered.
When performing all stages of transportation by Sintez TMK, you can avoid any disruptions and delays associated with the coordination of various works. Transportation carried out according to a single RRP will ensure the correct distribution of equipment, attracting specialists of different qualifications to various operations. Rigging works are inextricably linked with the transportation of cargo and installation of equipment.
Therefore, the services of the Company, capable of performing turnkey transportation, provide a unique opportunity to reduce transportation time and reduce costs.