Autoclave installation

Autoclaves are equipment used in industry to carry out technological processes at varying temperatures and pressures.

Autoclaves work at enterprises of aviation, chemical, construction and other industries, as well as ferrous and non-ferrous metallurgy.

Installation of an autoclave is a complex process that requires certain skills, experience and a responsible approach to work.

Taking on the implementation of such a task as the installation of an industrial autoclave, the specialists of Sintez TMK offer the client a full range of services at all stages of work:

The quality of installation of an autoclave, as well as any pressure vessel, is determined by compliance with the technical requirements for installation work carried out for the competent installation of industrial autoclaves. There is regulatory documentation for the installation of industrial autoclaves, which determines the requirements for their installation. In particular, we are talking about the Decree of Gosgortechnadzor of the Russian Federation of 11.06.2003 N 91 “On approval of the Rules of the device and safe operation of pressure vessels” and PB 03-576-03 “Rules of the device and safe operation of pressure vessels”. In addition, in order to ensure high quality of equipment installation, it is important to fulfill the Requirements for engineering networks to which the autoclave will be connected, temperature and pressure parameters, electrical power with which the equipment will work.

That is why, when receiving an application for the installation of an autoclave, we always ask the client for a passport of the connected equipment and information about the building in which it will be installed. An autoclave is a device that must be manufactured in the factory, have a passport and other documents confirming the quality of the equipment. It is them, as well as design solutions and a plan of premises where the autoclave will be installed, that the customer should provide. If necessary, the employees of Synthesis TMK go to the site to carry out the necessary measurements, measurements and studies – this allows our specialists to draw up a competent project, RRP for the installation of an autoclave and reliably calculate the cost of work.

 

Carriage of an autoclave

As a rule, the installation of an autoclave includes a set of works not only to install new equipment, but also to dismantle the old autoclave.

Along with the installation of technological equipment, today such a service as the transportation of an autoclave is especially in demand. Carrying out such works is impossible without special knowledge of installers and the presence of special equipment at the company, which includes powerful lifting equipment and lifting mechanisms, reliable cables, slings, fasteners and other rigging equipment. The rigging of the autoclave is carried out by our specialists with all the necessary calculations, with a preliminary study of working conditions and equipment parameters, with the development of PRP and conducting both internal and external approvals.

 

Autoclave installation

Autoclaves are rarely used independently, more often they are an integral part of various technological lines. When it comes to replacing old equipment with a new one, our specialists study the parameters of the equipment with special attention and make a full list of works necessary for high-quality installation of the vessel. In particular, if we are talking about the installation of a vertical autoclave, it may be necessary to carry out construction work on the superstructure of the building; and when the equipment is replaced by a more dangerous one, work on pouring the foundation, construction of fences and other structures, security structures.

At the same time, it is especially important to choose the place of installation of an industrial autoclave – a competent solution to this problem allows you to avoid a lot of problems when tying the autoclave, connecting the entry of steam, air, water, discharge of water and air, electric networks, installing the necessary sensors.

All requirements for engineering networks are indicated in the equipment passport. The advantage of cooperation with Sintez TMK is an integrated approach of specialists to solving tasks. Employees of the company have the necessary qualifications, experience and knowledge to perform all the necessary work that may be in demand during the installation of an autoclave.

 

Quality control of autoclave installation

Installation of pressure vessels requires from the employees of the installation organization a high level of professional and technical knowledge, and certain experience. Specialists of the company “Sintez TMK” not only carry out installation work, but carry out internal control over their conduct. Often, such events are also attended by representatives of the manufacturer of equipment, who perform the chief installation.

Only multi-level quality control during installation and commissioning works allows us to reduce the risk of errors during installation and commissioning of equipment, to identify possible problems even before the commissioning and commissioning of the autoclave, to efficiently and on time perform work of different levels of complexity.

With illiterate installation work, the consequences can vary. Often, industrial enterprises purchase equipment of foreign production – if you have gone this way, it is important to pay attention to the standards specified in the equipment passport. For example, when installing a foreign autoclave, misunderstandings may arise due to a mismatch of regulatory and technical requirements for installation, on the pipeline they can be indicated according to GOST, and on foreign equipment according to the European DIN standard. Problems can arise when supplying the pipeline to the autoclave, when the inability to quickly connect the equipment is greatly delayed.

In addition, illiterate execution of works on installation of the autoclave and neglect of carrying out the necessary tests can lead to the most sad consequences, up to the explosion of equipment. In the case of proper quality control of work and compliance with all requirements, the customer is protected from such troubles.

The company “Sintez TMK” responsibly approaches the solution of any tasks set by the customer and provides a guarantee for all work carried out for a period of 2 years, in accordance with the legislation of the Russian Federation.

 

Regulatory instruments