-
Professional installation of the jaw crusher will ensure trouble-free operation of the equipment for the lifetime established by the equipment manufacturer. Cheek crusher is designed for primary or secondary crushing of raw materials into a homogeneous fraction. It is used in the grinding of rocks or construction waste (concrete, bricks and other materials), which after processing can be reused, for example, to sprinkle road surfaces.
The grinding of stone, concrete, brick and any other suitable material occurs when the moving and stationary cheek is compressed. The rod moves upwards, due to which the details are brought together. Such equipment can be installed both indoors and outdoors under a canopy.
Types of cheek crushing equipment
The most reliable and cheap to operate are two types of cheek crushers:
- Crushers with a simple movement of the cheeks, where when the cheeks approach, the material is crushed, and when they are removed from each other, the crushed parts of the material fall out. Due to the presence of riffles on the cheeks in the longitudinal direction, such equipment can crush the rock, as well as grind it, splitting and breaking. Installation of a cheek crusher with a simple cheek movement allows you to work with high-strength rocks, but the resulting fraction is heterogeneous - its parts vary in size.
- Crushers with a complex movement of the cheeks work on the following principle: in this case, the shaft, with which the eccentric shaft is directly connected, acts as a movable cheek of the crusher, which relies on a spacer plate at its lower end. It makes a complex movement along the trajectory of the ellipse, and this makes it possible to grind the materials loaded into the crusher. Installation of a cheek crusher with a complex cheek movement occurs at enterprises working with viscous rocks and small ores containing a lot of moisture and clay.
Cheek crusher fitting and adjustment
To conduct professional installation of the jaw crusher and work related to the installation and training will be able to employees of the enterprise “Synthesis TMK”. The initial data for starting work are the technical passport of the device, information about the site where the equipment is planned to be installed, and what engineering communications pass through it. If the shredder will be mounted inside the shop, then the company’s specialists must have at their disposal technical information on the building.
Order a service for the installation and tecalation of the cheek crusher.
- Term of work from 5 (five) working days.
- Guarantee for completed work 2 years.
- The staff includes 15 engineers with higher technical education, 10 installers with 5 years of experience.
- We reduce the cost of installing a cheek crusher to 15%.
Contact by phone or send an application by e-mail.
The main features that should be considered when rigging crusher is its large weight and dimensions, which requires the use of additional equipment. To mount a cheek crusher, it is necessary to build a reinforced foundation, if the equipment is on the street, then all communications require additional protection from freezing.
During operation, the shredder creates a strong vibration, so communications should not go under the device, which due to this vibration can be disrupted or destroyed. Company Synthesis TMK. in its work takes into account all these nuances and guarantees the correct construction of the foundation, installation of a cheek crusher on the site or in the room, as well as carrying out all the technical operations necessary for its commissioning.
Synthesis TMK. It is an integrated approach to solving technical problems of any complexity and specificity.The sequence of works related to the installation of the cheek crusher:
- At the first stage, the equipment is accepted and the choice of the foundation for its installation, as well as the development of the foundation project and connection to engineering networks.
- Development, coordination of the project of production works.
- Building the foundation.
- Installation of the cheek crusher on the foundation and assembly of its nodes (stand, movable and fixed cheek with an axis, drive shaft with a rod and flywheels, spacer plates and drive)
- If necessary, installation of the conveyor.
- Connecting engineering networks.
- Comprehensive testing of equipment.
- Putting the crusher into operation and transferring all executive documentation to the customer.
The timing of the work depends individually on the characteristics of the equipment and is determined individually for each order. The movement of a large jaw crusher occurs with the help of stationary and mobile cranes, sometimes portal systems, the carrying capacity and length of the boom also depends on the type of equipment that is planned to move.
In addition, the company Synthesis TMK. have the necessary experience and equipment for such additional work as:
- Manufacturing and construction of a canopy where the shredder will be placed;
- Design of engineering networks for connection of technological equipment;
- Transportation and movement of the cheek crusher;
- Installation of conveyors;
- Periodic maintenance of the cheek crusher;
- Construction of special sites or premises intended for the collection of processed raw materials;
- Dismantling the cheek crusher.
Specialists of the enterprise Synthesis TMK. will make a technical task for the future project, carry out all the necessary research, carry out design, on its basis a competent RPR will be compiled, in accordance with which the crusher will be installed. In addition, they will perform construction work, thanks to the availability of special equipment at the disposal of the company, they will ensure the rigging of the cheek crusher, after the nodes are collected, conduct acceptance tests, issue all executive documentation and put the facility into operation. If necessary, they will be able to disassemble the cheek crusher by nodes, replace faulty parts and assemble.
Advantage of cooperation with Synthesis TMK. High quality of work and adequate prices. From compliance with all parameters and proper adjustment of the cheek crusher depends on the efficiency of this equipment. The company will also be able to prepare it for work. Synthesis TMK.. It has the necessary experience, on the basis of which an integrated approach to solving technical problems of any complexity and specificity was developed. At the same time, the company complies with all the stated deadlines and gives a guarantee for its work in accordance with applicable laws.
This approach avoids the most common mistakes:
- When drafting the project, designers pay insufficient attention to the geodesy of the area on which the equipment will be installed, which leads to unexpected costs;
- Construction of low-quality or weak foundation without antivibration measures;
- Installation of the crusher at the place where various communications take place;
- Absence of verification measures and overestimation of works in the executive documentation;
- Absence in the room where crushing equipment is installed, hoods that could remove stone dust from the workshop.
If you plan to process solid abrasive rocks (granite, basalt or marble and dolomite), then the most suitable option will be the installation of a cheek crusher SMD. It allows you to regulate the size of particles and is able to crush high-strength clay materials. A common service is also the installation of smd cheek crusher, which is designed for processing rocks its main advantages are the ability to set the size of crushed particles, as well as high strength and wear resistance.
Normative Acts
- HLPM 497-87 Installation of technological equipment of construction industry enterprises. Rotating furnaces for cement and lime production, crushers, mills, drying drums
- GOST 12375-70 Crushers single-rotor large crushing. Technical specifications
- GOST 12376-71 Crushers single-rotor medium and small crushing. Technical specifications
- GOST 14916-82 Crushers. Terms and definitions
- GOST 27412-93 Cheek crushers. General specifications
- GOST ISO 21873-1-2013 Machinery and equipment construction. Mobile crushers. Part 1. Terminology and technical conditions of supply
- GOST ISO 21873-2-2013 Machinery and equipment construction. Mobile crushers. Part 2. Security requirements