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Repairs of industrial equipment are carried out according to the schedule, which is prepared for each equipment separately, and malfunctions identified during repairs are recorded for accounting in the repair of industrial equipment of medium complexity and capital type.
Medium-level repairs and overhauls of equipment belong to the category of measures planned in advance, and professional repairmen, fitters of the highest qualification who have sufficient experience and knowledge in repair work on technological equipment are allocated for their implementation.
The condition of the equipment must be constantly monitored, and its repair is carried out not only when a major breakdown occurred.
Sintez TMK specialists will perform both scheduled and emergency repairs, providing the following services to the customer:
Types of repairs:
- Control of equipment condition, replacement of consumables, oil, filters;
- Cleaning equipment from dirt, dust, removal of old lubricant;
- Adjustment and adjustment of equipment, control of bearings;
- Removal of defects, replacement of defective parts.
In order to prevent serious breakdowns, it is advisable to regularly carry out scheduled repair and maintenance of machines.
Among themselves, these types of repair work differ in the composition of works and frequency.
The repair work carried out includes:
- Control of engineering equipment;
- Implementation of adjustment work with subsequent adjustment of the operating parameters of the equipment;
- Cleaning of operating elements of mechanisms and aggregates from production waste and garbage;
- Change of filter components and lubricants;
- Monitoring of all industrial equipment systems;
- Replacement of liquids;
- Replacement of worn parts and knots.
In order to maintain the equipment in working condition, specially trained personnel who are well aware of its design and operation principle are needed. Since there are various equipment in the shop, which has its own characteristics, Employee training will need to be constantly monitored. You will need constant costs for staff training, participation in seminars and courses, which would be economically unjustified.
Workers, maintenance equipment, and mechanics in the shop can monitor overt deviations in the work (the appearance of vibration, extraneous noise, whistle), but it is better to provide repairs to professionals.
Sintez TMK will take care of your equipment. Outsourcing contract will be carried out monitoring the operation of the machine, its preventive repair, as well as restoration of efficiency in case of breakdown.
The complex of planned and production repairs (planned and preventive repairs) assumes that the need for repairs for industrial equipment is carried out sufficiently with a combination of various types of repair work. In addition to the classification of repair works by periods of operation of technological equipment, the implementation of repair opportunities can be carried out in a targeted way in the form of repair works (in some cases with the assembly of technological equipment), such as repairs of a regulated type, on the production of a certain amount of working time, on the technical condition of the equipment, or in the form of comprehensive repairs.
Types of planned repair of equipment:
- Repair according to the state of the equipment is carried out taking into account the state of individual systems and parts of the equipment.
- Unscheduled repairs (emergency and repairs carried out without prior appointment of the deadline)
At Sintez TMK you can order the repair of the following categories of industrial equipment:
Currently, the management of an industrial enterprise can independently choose a convenient and profitable form of scheduled preventive repairs, which will maximize the ability to provide repair capabilities of the enterprise.
Our specialists are well aware of the features of various machines, perform their installation and dismantling, and therefore easily cope with the repair of any complexity. To detect malfunctions, we have the necessary diagnostic equipment to determine the exact cause of the breakdown. After the repair, the machine will be adjusted, a warranty period of work is determined.
Experience with equipment of various industries, the availability of the necessary tolerances, knowledge of the latest developments in technology and the ability to use modern devices and tools helps us to perform repairs quickly and efficiently. At the same time, the company’s services are cheaper than staff maintenance for equipment maintenance.