Editing the press

The enterprise Synthesis TMK. has experience and technical base, portal systems, lifting equipment to perform tasks involving the installation of press of any size in the shortest possible time, without reducing effective performance. At the same time, the company’s specialists will provide a guarantee, correctly and reliably compile executive documentation, ensure the rigging of press lines and movement.

The enterprise Synthesis TMK. can qualitatively perform the installation of a press of any size in the shortest possible time, without reducing effective performance.

 

Types of Industrial Press

The most common presses are mechanical and hydraulic, each of which has its own technological features, which should be taken into account both when installing them and in operation. They are capable of generating forces from 100 to 5000 tons, which allows them to be used in a variety of industries.

A hydraulic press consists of two communicating cylinders with pistons, which differ in diameter. By exerting force on a small piston, pressure is formed in a large piston, which affects the material. Its strength depends on the liquid placed in the cylinder and the size of the pistons. Installation of hydraulic presses is necessary for the work of automotive workshops, recycling, as well as most light industry enterprises.

In mechanical presses, the deformation of the material occurs due to the reciprocal movements of the slider. The main nodes of such equipment are: a stanina made of steel or cast iron (base or bed press), a rod and a movable crossbar, which is called a slider. Common are mechanisms of crank-shaft type, necessary for operations associated with sheet and volume stamping of metals. Repair and disassembly of such a system is a complex technological process that should be trusted only by professionals.

Production of parts of large dimensions, such as parts of the car body (wing, roof, hood, sidewall) is impossible without the installation of a press line, which allows for various operations to give the workpiece the necessary shape.

 

Starting phase of work

Large dimensions, weight and features of the press equipment require increased attention to the stage of preparatory work associated with the installation of mechanical press and hydraulic devices with great effort. To minimize complications and additional costs, you should take seriously the study of the technical passport of the equipment, make sure that all units of the unit are suitable, and also check them for damage that may occur when moving the press.

Competent installation of press equipment is impossible without information about the layout of the building, perceived loads on the floors and floors, its height, technical features and engineering communications. You should also consider the availability of equipment that will be located next to the press. If necessary, specialists Synthesis TMK. independently conduct an examination of building structures and engineering systems, study the geological structure of soils, perform additional measurements, check vibrations.

Taking into account all these indicators, a proposal is formed, after the designers of the company will make a project for the construction of foundations and engineering systems, a project of production works, which prescribes the stages of work, including the movement, installation of industrial equipment, its testing, adjustment, commissioning with the preparation of executive documentation.

 

PRESS FUNDAMENT REQUIREMENTS

Before starting work on the design of the foundation, its dynamic and static load is calculated. The first is determined after calculating the pressure of the equipment on the foundation, and the second indicator takes into account the mass of the equipment and the frequency characteristics. In addition, it is important to take into account the characteristics of the soil and the depth of groundwater. The calculation of the foundation is carried out taking into account the existing norms prescribed in normative documents, as well as with the help of special software packages.

When building a foundation for an industrial press, its large weight, overall dimensions and specificity of work should be taken into account. For friction press, which works on the percussion principle, the foundation is built of concrete of the highest grades and quality. Before pouring concrete, the geometry of formwork structures and embedded parts is strictly monitored, and if a separate organization worked on the foundation, then experts Synthesis TMK. carry out the necessary checks on its quality with the involvement of geodetic control, including laboratory studies.
One of the aspects of ensuring high quality of work is the inspection of work performed by other contractors.

 

Installation of Industrial Press

After the concrete has gained strength, you can proceed to installation work, involving rigging press. The equipment and its components are transported to the place of the intended installation, after which the press is unpacked and there is a repeated technical inspection of the parts (inspection control), as well as the determination of the configuration. The primary study of components is carried out in the production, where they were manufactured or dismantled.

Installation of the press on the foundation involves the installation of the wall (base or bed press) and preliminary reconciliation of the equipment in the planned and high-altitude position for the project. Then there is the installation of the remaining nodes and their verification. Components of the industrial press have a large weight and dimensions, but modern high-tech equipment and hydraulic portal systems allow you to cope with tasks of any complexity.

All these works, and especially the installation on the foundation of the press line is a time-consuming and complex process that requires special equipment and experience. Company Synthesis TMK. ensures the quality of these works and services, and gives a guarantee for its work in accordance with the law. The movement of the press line and other elements of equipment occurs with the use of modern equipment, which accelerates the process.

Designers Synthesis TMK. will draw up a project of foundations and engineering systems, will produce RPP, builders will perform all construction and installation work, will conduct acceptance tests and put the object into operation. In addition to the installation, they are able to dismantle the press and ensure its repair. The cost of work is individual and depends on the size and weight of the equipment, the availability of technical documentation, cramped conditions, the availability of special conditions and terms.
Order a service for installation or dismantling of the press.

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Proper successful installation of crank-shaking press and other types of press equipment should exclude errors that will lead to additional costs, increase the time and even bring the entire system into disrepair. These errors are the drafting of the project with insufficient detail, the use of poor-quality materials and the lack of attention to geodesy issues, which is especially fraught with adverse consequences when moving and installing a press line.

During its work, the company has developed an integrated approach to solving problems, which allows you to always meet the agreed deadlines without losing quality. If necessary, our specialists will be able to select presses that have previously been in use or organize the delivery of new equipment from abroad, accompanying it along the entire route, as well as providing the necessary documentation, technical translations and consultations.

 

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