Installation of steel pipelines

A pipeline is an engineering structure that is used to move substances in a liquid and gaseous state. Having experience with this type of equipment, Synthesis TMK. ready to undertake the development of project documentation, research and installation of steel pipelines.

Synthesis TMK. performs installation of pipelines at enterprises of energy, petrochemical, construction, food and other industries.

Depending on the tasks to be solved, water pipelines, steam pipelines, oil pipelines, gas pipelines, oil pipelines, fuel oil pipelines, as well as other types of structures are distinguished. As a rule, in the pipeline, the movement of substances occurs due to the pressure difference in the cross-sections of the pipe. Installation and design of steel pipelines is a responsible task, which should be dealt with by professionals.

Specialists of the company Synthesis TMK.They are undoubtedly among the latter, having high qualifications and extensive experience in the design and installation of pipelines. The professionalism of engineers and installers of the company is confirmed by the necessary documents and a number of projects successfully implemented over the years.

Types of tubers

Depending on the method of laying pipelines are divided into:

Also, pipelines can be ground (lay above ground level on supports) and underground (lay below ground level in trenches and channels). Depending on what task the pipeline solves, what its working environment is, what pressure and temperature it works with, specialists at the design stage choose the optimal solution for its laying and construction. Thus, different pipelines have different diameters; structures operating at high temperatures are lengthened by thermal expansions and require the installation of compensators, so it is especially important for them to calculate the placement of mobile and fixed supports. The function of fixed supports to fix pipes in accordance with the design data, as well as to take over the load and protect the material of pipelines from damage. Mobile supports can move along its axis, compensating for thermal elongation of pipes, which allows the pipeline to function properly for a long time without damage.

The technology of designing and installing process pipelines should take into account all the above nuances, which will allow you to perform the work efficiently and on time.

Our high qualification and professionalism are confirmed by dozens of successfully implemented projects.

 

Installation of steel pipes

After receiving an application for the installation of the pipeline, the company’s specialists Synthesis TMK. receive from the client all the necessary initial data for the competent solution of the tasks. The documents that will need to be provided include technical specifications, plans of the building in which the installation will be carried out (if we are talking about internal pipelines), passports of equipment that will be connected to the pipelines.

On the basis of the obtained data, a project is compiled, then, the RRP for the installation of the pipeline, the cost of installing steel pipelines is calculated, which depends on the diameter and length of the pipe, the need to manufacture supports and fasteners, the features of the pipe connection in the system, the number of branches, the characteristics of thermal insulation. Also, at the design stage, the need for anti-corrosion treatment of steel pipes is taken into account (to increase the stability of the pipeline to external influences). The project for outdoor networks consists of a text part with a description of the future pipeline, the planned position of the profile, constructive solutions of channels and supports, specifications. If we are talking about internal networks, axonometry is also added to the project, which allows us to consider the pipeline in a three-dimensional image.

 

Order a service for the installation of steel pipelines.

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After approval and coordination with the customer, purchase of the necessary pipes, shaped elements and other parts, the installation of steel technological pipelines is carried out directly, which is carried out in strict accordance with the SNiP, SP, PB, GOSTs and other regulatory documents (a list of some documents that must be guided by the installation of pipelines you will find at the end of this section).
The final stage of installation of pipelines of any organization is the phase of testing. The quality of the work carried out is checked at the stage of their implementation by both visual and instrumental methods with the involvement of the laboratory. For example, a company quality engineer Synthesis TMK. checks the quality of the welds, the degree of soil compaction, compliance with the technology of work, not only visually, but also using measuring devices. It should be noted that the involvement of highly qualified specialists whose knowledge is confirmed by the necessary documents and the internal control system allow the company to work. Synthesis TMK. to ensure the unprecedented quality of services provided and a high level of culture of production of works performed, both in the installation of pipelines and in the field of carrying out other works within the competence of the company.

Internal control system allows the company Synthesis TMK. Provide unprecedented quality of services

As part of the tests, the pipeline is tested hydraulically and pneumatically at elevated pressure (about 1.5 of the operating value) then checked for pressure drop after 24 hours. Thus, possible leaks and other problems are identified. If during the tests everything is working normally, the pressure drop is not detected, the commission of authorized representatives signs the act of acceptance and testing. After that, the pipeline is put into operation.

The timing of work and prices for the installation of pipelines from steel pipes depend on the volume of work, the length of communications, the diameter and brand of pipes used.

Engineers Synthesis TMK. will perform the calculation and design of pipelines, control the production, conduct an inspection, correctly issue executive documentation and put the facility into operation. Detailed project documentation complies with mandatory standards for pipeline design. The company has relevant experience in the design of pipelines made of stainless steel, HDPE and other materials with specific working features.

 

Normative documents