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Installation of process lines and engineering equipment is a crucial stage in the construction of any production, which largely determines the reliability and efficiency of its operation.
The technological line is a complex of complementary equipment for the implementation of the already laid technological idea (crushing, crushing, processing, transporting material, cleaning gases or preparing a mixture, etc.). Equipment operating in the line is consistent, i.e. each of them in a certain sequence gives the raw material to the next operation.
Equipment, complete in the line, is a complex, at the entrance of which feed raw materials, and at the output receive the finished product.
At the heart of the effective operation of the enterprise is the immediate task – combining the necessary technological operations and equipment for their implementation in one production process. To increase the efficiency of performing a certain production task, it is advisable to use a technological (production) line.
Installation of process lines and engineering equipment is a crucial stage in the construction of any production, which largely determines the reliability and efficiency of its operation.
The technological line is a complex of complementary equipment for the implementation of the already laid technological idea (crushing, crushing, processing, transporting material, cleaning gases or preparing a mixture, etc.). Equipment operating in the line is consistent, i.e. each of them in a certain sequence gives the raw material to the next operation.Installation of process lines and engineering equipment is a crucial stage in the construction of any production, which largely determines the reliability and efficiency of its operation.
Aggregate flow lines include the following posts: molding, consisting of a molding unit, a concrete layer and a mould layer; heat and moisture treatment, having several pit chambers; disassembly of products, cleaning, lubrication, assembly of forms and installation of working fittings; finishing of surfaces. In the manufacture of pre-stressed products, the decomposition post may have installations for electrical heating or mechanical tension of the valve. In addition to the main posts in the shop provide intermediate warehouses for storage of reinforcement rods, nets, frames, insulation, backup forms, keeping products, etc., as well as areas of control of finished products, repair and configuration. Moving forms, finished products and performing other transport operations in the spans of the molding shop is carried out using bridge cranes.
Streaming technological lines a complex of equipment, interconnected and working in accordance with a given rhythm according to a single technological process. Workplaces are placed in accordance with the sequence of the technological process. The production line ensures the continuity of the technological process, allows it to be mechanized. The production line is also called a conveyor, so its main part is usually a conveyor – a mechanism for continuous transportation.
conveyor It is characterized by a continuous cycle of manufacturing products with a consistent continuous or rhythmic movement of forms from post to post, each of which performs a limited number of operations, which allows more fully mechanize and automate the process.
Cargo lifts, conveyors (ribbon, plate, screw, roller gangs) and complex automatic transport lines are integral links of most technological chains of enterprises of all, without exception, industries.
Lifts and conveyors are equally necessary in any serious production, and in various warehouse complexes.
Conveyors are machines for moving a continuous or almost continuous stream of bulk bulk, lump and relatively light piece goods without stopping for loading and unloading.
Under bulk cargo should be understood cargo flows consisting of homogeneous particles or pieces, as well as the same type of piece goods moved in large quantities.
Conveyors constitute one of the most numerous and structurally very diverse groups of continuous transport machines. Usually conveyors are used as independent loading and unloading machines. However, they are often used as components of more complex machines of continuous transport.
Conveyors are classified by:
- method of transferring the driving force to the transported cargo;
- the nature of the application of the driving force and design of the machine;
- the type of transported goods;
- appointment and position at the production site.
Depending on the field of application, machines are distinguished:
- General purpose (used in many industries);
- Special (applicable in one area);
According to the method of transferring the driving force to the transported cargo:
- operating by means of a mechanical drive;
- Gravitational (the cargo moves under the action of its own gravity).
By the nature of the application of driving force and design distinguish:
- with a traction organ;
- No traction organ.
By the type of transported goods distinguish machines for movement:
- bulk cargoes;
- piece cargo.
By purpose and position on the production site distinguish machines:
- stationary;
- portable;
- mobile.
We do the following types of work:
- Production and packaging lines, conveyor systems;
- Heating, ventilation and air conditioning systems;
- Aspiration systems, including explosive ones;
- Compressed air systems, pressure vessels;
- Refrigeration systems, freon and ammonia refrigeration units, ice water systems, cooling towers;
- Water intake units, water treatment and water supply systems;
- Treatment facilities of household, industrial and storm drains;
- Gas supply systems, mini CHP, technological gas-consuming equipment, internal and external gas pipelines, GRU, hydraulic fracturing;
- Heat supply systems: steam and water heating boilers, steam lines and heat networks;
- Fire extinguishing systems: external (hydrants), internal (fire cabinets) and automatic fire extinguishing: filled, dry, foam extinguishing systems. ;
- Storage, transportation and dosing systems of liquid and bulk process components, as well as chemical reagents;
- Non-standard technological equipment, platforms and overpasses for installation of equipment and laying of pipelines.
All works are performed on a turnkey basis – from the preparation of the technical specification to obtaining the certificate of admission of the electrical installation into operation and subsequent maintenance.
When performing works on installation and adjustment of automation systems, the requirements of these rules, SNIP III-3-81, SNIP III-4-80 and departmental regulatory documents must be observed.
SNIP 10-01-2003 System of normative documents in construction
SNIP 12-01-2004 Construction organization
OST 36-143-88 Installation of process equipment and process pipelines
VSN 362-87 Manufacturing, installation and testing of technological pipelines on Ru up to 10 MPa
GOST 32569-2013. Pipelines are technological steel.
Sintez TMK has extensive experience in the installation of technological lines.