Industrial foundation

The construction of such a complex and oversized structure as an industrial foundation requires the availability of relevant experience and resources. Specialists of the company Synthesis TMK. have the necessary knowledge, high qualification and experience in solving such problems.

Specialists Synthesis TMK. Work to install foundations for any type of industrial equipment
 

Types of industrial capital

The need to build foundations for industrial equipment arises at enterprises where heavy industrial equipment, stationary cranes, machines, production lines, conveyors, presses, hammers, machining centers are installed. In addition, the foundation is necessary for the operation of pump installations and most lifts, some vessels and containers must also be installed on the foundation.
For pouring and manufacturing of industrial foundations, high-grade concrete is used, which ensures its strength and durability. Foundations of industrial buildings are concrete and reinforced concrete, and supports for machines and other equipment may also contain steel elements: embedded parts, rails and guides.
 

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  Фундамент набирает прочность
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  Фундамент для технологического оборудования цеха
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  Сложный промышленный фундамент с каналами
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  Промышленный фундамент в цехе
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  Применение бетонанасоса для изговления фундаментов
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  Подготовка к бетонированию фундамент фрезерного центра
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  Подача бетона для заливки фундаментов
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  Опалубка и армирование промышленного фундамента
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  Заливка бетона

Foundation types:

The foundation of any type must withstand the static and dynamic load created by the equipment and protect it from external vibrations coming to the equipment. This distinguishes it from other support structures, such as foundations for industrial buildings.
 

Industrial infrastructure development

Competent design of any structures, whether it is the foundation for columns of one-storey industrial buildings or the foundation for equipment is a complex process, on which the outcome of construction largely depends.

Before starting the project, the company’s engineers Synthesis TMK. study the documents provided by the customer, namely passports for equipment, technological layout of the building, information about soils and groundwater, the availability of free capacities and the possibility of connecting to engineering networks. Particular attention is paid to the study of technical requirements for operation, installation and connection of equipment, which have been established by its manufacturer. All these requirements are taken into account during the design of foundations of industrial buildings.

With insufficient information, specialists Synthesis TMK. go to the facility, where they carry out the necessary measurements and surveys, process the information received, perform the necessary laboratory tests. After obtaining the initial data, the design documentation of the KZH and KM brand is compiled, where all technical solutions, components, details, specification for the future design are indicated. Then the project of work production (PPR) is developed, it selects methods of work production and means of mechanization, deadlines for work performance, which allows you to correctly organize the construction of industrial foundations, ensure compliance with the terms of work and quality.
Synthesis TMK. Work on the construction of the industrial foundation “turnkey”
 

Industrial capital construction

Construction and installation work on the construction of an industrial foundation begins with geodetic marking of the site, dismantling and earthworks. The pit is performed, the industrial floors are disassembled or, if necessary, the old industrial foundation is dismantled using jackhammers (shock method) or diamond cutting (impactless method). Then concrete preparation, waterproofing and vibration insulation of the future foundations are performed. Installation of reinforced frames, embedded parts, guide rails is carried out using constant geodetic control with the preparation of acts for hidden work. The vibration created when pouring concrete provides density to the future foundation, eliminating voids and shells.

After the foundation has gained 70% of the design strength, installation work is possible. In the manufacture of platform foundations, brackets, racks, rails, guides and mortgages are manufactured stationary on a special order. They are delivered to the facility in finished form. The order of steel structures is carried out on the basis of a project containing drawings of the CM and CMD brands, which not only indicates the exact cutting of the metal, but also describes the order of delivery of finished products to the site, the processing and painting technology is determined.

After the elements are manufactured and have passed internal quality control, they are delivered to the construction site of the foundation and installation. Where the responsible specialists of the company Synthesis TMK. Input control of the elements. This procedure is carried out in the construction of the foundation for steel columns of industrial buildings, and when the construction of support for any large industrial equipment.

When assembling steel structures on bolt joints, depending on the design solution, bolts can be welded, which will not allow the design to unbalance over time. Such nuances allow the contractor to ensure proper quality in the industrial construction of foundations. Upon completion of the work, the object is submitted for installation of equipment with a set of executive documentation.

Any foundations for industrial equipment have a number of features that are very important to consider. They should not be associated with the supporting structure of the building, because vibrations and other manifestations of the equipment can lead to the destruction of the entire shop. The foundation of industrial equipment must cope not only with the loads from the machine installed on it and the loads from the tooling, but also take into account external influences and vibrations from nearby industrial equipment.

Why is the company Synthesis TMK.

The quality of designing industrial foundations and their subsequent construction depends on the efficiency of the line and the enterprise. An error in this case can lead to the breakdown of expensive equipment and downtime that will affect the profits of the enterprise. That is why the design of industrial foundations should be trusted only by professionals.

Company engineers Synthesis TMK. will make a task for the design and manufacture of the foundation, carry out all the necessary research and research, perform design and make a competent PPR. Workers of the enterprises will perform construction work, after which acceptance tests will be carried out and all executive documentation will be compiled.

Order a service for the manufacture and installation of an industrial foundation.

Thanks to a comprehensive campaign, well-established logistics, the availability of the necessary technical means Synthesis TMK. meets the deadlines and offers the client the optimal plan for solving construction problems.
 

Normative documents