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Installation of tanks Difficult work due to its size and purpose. Reservoirs are used for storage of oil and oil products, fuel, gas, oils and other technical liquids, water.
At the stage of tank design, it is taken into account for which enterprises the reservoir is intended – industrial giants or small enterprises. Specialists work according to the standard, which takes into account the federal law No. 184-FZ “On technical regulation”, No. 163-FZ “On industrial safety of hazardous production facilities”.
Types of reservoirs
Water tanks made of metal or plastic are intended for storage of:
- water for fire-fighting purposes;
- cold drinking water;
- technical water.
Fire tanks discharge3 150m3. Reservoirs for drinking water are ground and underground. Made of composite materials, they are not subject to corrosion.
Oil tanks with walls with a thickness of 2 to 16 mm are designed for storage of fuel, temporary storage of spent engine oil, condensate from technological networks. They are used in the petrochemical, oil, gas and energy industries. To store oil produce tanks:
- single-walled or double-walled;
- single-chamber and multi-chamber;
- thermally insulated;
- ground and underground;
- with heaters;
- with drainage systems.
Oil reservoirs according to their design, they are divided into ball, vertical and horizontal, at the location – into underground and ground. They can be single-walled and double-walled and are intended for oil storage.Fuel tanks are made of high-quality materials: carbon steel, reinforced fiberglass, plastic, stainless steel. The set of such tanks includes pipes, level sensors, intake tubes with valves. If required, a flexoblock, control automation, neck and valve for the ventilation pipe are added.
Control over compliance with standards in the design and construction of oil tanks is within the competence of Rostechnadzor, which is guided by the STO-SA-03-002-2009 Standard “Rules for the design, manufacture and installation of vertical cylindrical steel tanks for oil and oil products”.
Installation of tanks at the place of their permanent location is made of their constituent metal structures, which are made in special plants: walls, bottoms, canonical roof shell for the tank, stairs, hatches and pipes, pontoons, fire safety designs. Then all the details are transported to the place of installation of tanks – to petrochemical enterprises, filling stations, etc.
Transport of tanks
Upon completion of the manufacture of metal structures for vertical tanks, the manufacturer compiles a list of drawings and accepts the structures (welded joints, quality documentation are checked), an acceptance certificate is drawn up and signed according to the standard presented in Regulation PB 03-605-03 “Rules for the device of vertical cylindrical steel tanks for oil and oil products”.
From the plant, ready-made tanks or individual structures are delivered to the place of deployment, so that the containers are installed there. Transportation of tanks is carried out by road, taking into account the current Russian legislation regulating the transportation of bulky cargo in order to ensure safe loading. This is due to the need to solve logistical problems. During transportation, the route is coordinated with traffic police authorities, balance holders of overpasses and bridges, as well as with owners of electric networks of urban transport.
Tank rigging It is directly related to the dimensions of the structures, since some features are necessarily taken into account when transporting them. Reservoirs for gas stations are small in size, so they are transported in finished form. To do this, use a special transport on which you can transport cylindrical containers, carefully fixing them on the platform. Vertical oil tanks, due to their gigantic size, are transported in the form of separate metal structures, and then mounted on site.When transporting tanks, road trains or tractors are used. In order to exclude force majeure on the roads, the traffic police receive permits for travel on all roads, narrow streets, tunnels, under bridges, since the transportation of oversized tanks is associated with obstacles on the way due to the fact that there may be steep slopes, different quality of the road surface, lane width.
Installation of tanks
In the installation, sheet and roll assembly are used. Work is carried out according to the standards of the organization STO-SA 03-002-2009 “Rules for the design, manufacture and installation of vertical cylindrical tanks for oil and oil products”. Work is carried out using lifting cranes – automobile or stationary.
Before the installation of tanks, excavation works are carried out to prepare the pit (extraction and compaction of the soil) and the foundation for the reservoir is built.
Installation of industrial equipment
The initial data for the RRP for the installation of tanks are working documentation, information about machines, mechanisms and personnel, conditions of work, documentation related to environmental protection. According to the rules, the site around the tank is prepared before installation, because a place is required for storage of structural parts of the tank, temporary roads, communications, lighting of the site.
The built foundation should be inspected by the admission committee, then the breakdown of networks, waterproofing of the bottom is carried out. Consistently carried out loading and unloading works, installation of walls, bottoms, roof, mine ladder, hydraulic tests of the tank, anticorrosion protection, thermal insulation, connection of technological pipelines. In addition, in accordance with the project, the pit is filled and the tank is collapsed.
Our company takes into account the features of the installation of tanks. We control the pressure inside the tank, the temperature, the type of base, the mounting of pipelines, the type of connection, waterproofing, insulation, the depth of installation, the possibility of access and maintenance of functioning tanks, carry out projects of foundations, landscaping, PRP, AML, external engineering networks.
The uniqueness of the offer of our company is a comprehensive approach to order execution (design, delivery, assembly, installation, commissioning, registration of permits) and the experience of our specialists. In addition, we provide solutions to problems encountered when installing tanks.
We try to exclude possible errors – for example, tanks can be squeezed out of frozen soil in winter with a strong drop in temperature, especially at gas stations.
Installation of industrial tanks requires the preparation of the project and the selection of connection points to engineering networks. When installing oil tanks, we connect pipelines to tanks for pumping oil products, taking into account the number of pipelines and valves provided for by the project for operation.
Our company “Sintez TMK” is ready to fulfill the order, having made the necessary works: design, coordination of documentation with supervisory and controlling authorities, installation of objects, testing, commissioning, launch (delivery of the object) and maintenance at the operational stage.
So, if you need to do the work of installing tanks, we will provide you with a quality service. Contact the phone numbers listed on the site. Our engineers will prepare a comprehensive proposal for solving your problems as soon as possible.
