The foundation for the machine

Specialists of the company Synthesis TMK. design and manufacture the foundation for the machine of any size, which will meet the technical requirements of the manufacturer of industrial equipment, which is the key to the long-term operation of the equipment.

 

Types of Clothing FUNDAMENT

An industrial machine is an aggregate mechanism that is used in the processing of various materials to give them the necessary shape. The most common are lathes, milling, boring, drilling and multi-spindle machines. Regardless of the type and dimensions of the equipment, for its effective operation, it is necessary to install the machines on the foundation, built taking into account all the rules and technological features. This is especially important for machines weighing two tons or more.

Specialists Synthesis TMK. carry out the construction of foundations for machines weighing from 2 tons

Depending on its complexity, the foundations for industrial equipment are divided into two types:

DIRECTIVE INDUSTRY FUNDAMENT

For the design of this type of foundation, the following initial data are necessary:

Specialists Synthesis TMK. will collect the necessary initial data, on the basis of which the calculation of the foundations for the machines will take place.

The manufacturer of equipment in the technical passport prescribes the conditions necessary for its competent operation. Data on the need to install the machine on the foundation are also indicated in the equipment passport, as well as its sensitivity to vibrations caused by nearby machines passing in the vicinity of the equipment installation site railway tracks or metro lines. In this case, when pouring the foundation under the machine, vibration insulation materials should also be used, which will absorb vibrations, not allowing them to adversely affect the performance of the equipment.

In order to ensure the stability of the machine on the foundation and protect it from horizontal movements, cement, shrinking or self-expanding mortar and anchor bolts are used when fastening the equipment on the foundation. They are mounted in special pits rectangular shape, the depth of which depends on the length of the bolts. Also, the project should provide for the presence of channels in the floor for engineering communications with covers, this is especially important when preparing the foundation for the machine, to which compressed air, oil pipelines, power and low-current cables, industrial water are supplied in the channel. Canal covers are made of steel and removable to protect engineering communications and withstand loads from intra-workshop transport and heavy loads.

 

CONSTRUCTION OF THE LAST FUNDAMENT

After the company’s engineers Synthesis TMK. They get the task of making foundations for machines, they go over to design. For this purpose, an examination of building structures at the site of the future installation is carried out, engineering surveys and laboratory tests are carried out. After the survey of the site, the necessary calculations are made, a project of the KZH brand, KM and the Production Work Project is compiled, which is the main construction document.

Construction and installation work on the foundation for the machine begins with the implementation of geodetic marking of the site. After that, excavation and dismantling works are performed (in the case of an old foundation, its dismantling is performed), a pit is dug. After that, workers carry out work on hydro- and vibration insulation of the future foundation, installation of reinforced frames, embedded parts, formwork for anchor bolt pits. All works are performed under constant geodetic control, according to the results of the work, acts and other documents are drawn up.

After these works, the foundation is filled. Specially created vibrations in this process avoid the formation of voids. Installation work begins when the foundation has gained 70% of the design strength.

Working with Synthesis TMK. You are saving your time and money.

Direct installation of the machine on the foundation occurs only after all the work on the installation of the foundation and the structure, with all the accompanying documentation, is transferred by the act of the installation organization.
Benefits of Synthesis TMK Company

Specialists Synthesis TMK. will make a competent design task, carry out the necessary research, research, develop relevant to all the requirements of the PPR. Engineers and workers will perform construction and installation works, conduct tests, make executive documentation without errors and only then the object will be put into operation.

Over the years, the company has developed its own complete approach, and customers will be able to familiarize themselves with previous examples of calculating the foundation for equipment.

Well-thought-out organization of logistics, the availability of the necessary technical means, experienced workers and internal quality control allows Synthesis TMK. Always meet the deadlines set earlier. Working with professionals allows you to avoid such common mistakes as: lack of geodetic control of the planned and high-altitude position of the structure, discrepancy of the concrete brand, installation of the machine on the foundation, which has not yet gained strength and much more. Company. Synthesis TMK. Each customer can be sure that all the nuances will be observed during the installation of equipment, which will allow him to work in the future without failures and downtime.

 

Normative documents