Foundation under the press

Specialists of the company Synthesis TMK. have many years of experience in the design of foundations for presses and other industrial equipment, their construction and installation of equipment on ready-made foundations.
 

Industrial Press FUNDAMENT

An industrial press is a mechanism that creates the force required to seal various substances, squeeze liquids and perform forging and stamping works.

The most common presses are:

Foundations for industrial equipment must have a high weight and strength, which will allow them to withstand the loads arising from the weight and work of the press, and extinguish vibrations, preventing their transmission to the supporting structures of the building and installed in the same shop equipment.

Industrial foundations are divided into two large groups:

• 
  Фундамент набирает прочность
• 
  Фундамент для технологического оборудования цеха
• 
  Сложный промышленный фундамент с каналами
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  Промышленный фундамент в цехе
• 
  Применение бетонанасоса для изговления фундаментов
• 
  Подготовка к бетонированию фундамент фрезерного центра
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  Подача бетона для заливки фундаментов
• 
  Опалубка и армирование промышленного фундамента
• 
  Заливка бетона

Construction of the Industrial Press Foundation

The foundation under the press must withstand static and dynamic loads arising in the process of equipment operation. The foundation for solving this problem should be made of high-grade concrete and be several times heavier than the equipment installed on it. This will allow him to extinguish the vibrations and not shrink.

To avoid the transmission of vibrations that occur during the work of the press, on the construction of buildings and other equipment installed in the shop, allows a competent foundation press. Before the start of the project, the company’s engineers Synthesis TMK. perform all the necessary calculations, taking as a basis values such as the mass of the foundation and equipment. Also, in order to draw up a typical project of the foundation under the press, the customer must provide the employees of the company. Synthesis TMK. The following data: passports for equipment, information about the technological layout of the building, information about soils and groundwater, calculations on the estimated load on the floor provided by the press, as well as information about the presence of conveyors and individual machines next to the unit. In addition, the availability of free capacities and the location of engineering communications are taken into account.

If necessary, specialists Synthesis TMK. can independently conduct additional measurements and calculate the foundation for technological equipment. On the basis of these data, the working documentation of the KZH brand, with nodes, specification, then the project of work production (PPR) is performed, which describes the terms, stages and methods of work.

In Synthesis TMK. deadlines for the construction of the foundation under the press – from 40 (forty) working days.

Construction of the Press Foundation

Making the foundation for the press is a rather complex process that will require the performer not only professional knowledge, but also the necessary technical base. At the initial stage of construction, excavation and dismantling (if it is necessary to remove the old foundation) works are carried out. Dismantling the old foundation for industrial equipment is also not an easy task. Extract a massive structure in two ways: percussion (using jackhammers) and non-impact (using diamond cutting technologies), which requires special equipment. At the disposal of employees of the company “Sintez TMK” is the equipment necessary for high-quality performance of the required work.

After completion of excavation work, concrete preparation, work on waterproofing and vibration insulation of the foundation, installation of the frame, etc. is carried out. It is important that at this stage the company carries out constant geodetic control, and acts are drawn up for all hidden works. This allows you to guarantee high quality of work, accurate compliance with the project, and, as a result, the strength and durability of the future foundation. Installation work begins only after the foundation has gained 70% of the design strength.

The terms of construction of the foundation for the press are individual and are determined in the PPR, however, it is necessary to avoid violation of the technology, for example: to load the structure before the concrete has gained the necessary strength.
Why you should trust the construction of the foundation of the company Synthesis TMK

Specialists of the company Synthesis TMK. have the necessary knowledge and experience, which allows them to work out the terms of reference and objectively conduct a survey, on the basis of which the Project for the construction of the foundation of the brand KM, KZH will be compiled. They will carry out construction and installation works and verification tests, after which they will prepare executive documentation and hand over the finished foundation to the customer. Installation of the press is possible after completion of construction work and execution of the necessary documents.

In Synthesis TMK. Design engineers with higher technical education and installers with 5 years of experience work on the design and construction of the foundation under the press.

Along with the high professional level of employees, extensive work experience and the presence of dozens of successfully implemented projects in the company’s portfolio, the main advantage of cooperation with Synthesis TMK for the client is the integrated approach of the company’s employees to the issue of building a foundation under the press. Engineers of the company will perform calculations, compile project documentation, perform construction work. To solve these tasks, the company has all the necessary engineering and construction equipment.

Company Synthesis TMK. Provides a 2-year guarantee for all work performed.

Normative documents